Wet Film Thickness Gauge Model 234

Description

Film thickness measurement plays an essential part in the use and testing of paints and coating materials. The film thickness is a decisive factor in determining appearance, protective qualities and durability.

A film which is too thin will afford inadequate protection and reduced hiding power. For this reason, technical specifications stipulate minimum film thicknesses and regular controls must be carried out to ensure that these values are consistent.

On the other hand, an excessively thick film is the result of using too much coating material, causing costs to increase accordingly. Furthermore, thicker coatings do not always mean an improvement in properties: for example, they have an adverse affect on drying time.

The physical and mechanical properties of a coating are directly dependent on the film thickness. If meaningful testing is to be conducted, the film thickness must therefore be uniform.

Wet film thickness gauges are used to check freshly applied coatings and can also be used to calculate the resulting dry film thickness. If deviations from the specified value are detected, corrective measures can be taken immediately.

Mechanical film thickness gauges provide a number of advantages:

• Handy, portable, and simple to operate, even by unskilled personnel.
  • Sturdy construction, direct reading.
• Measurements can be carried out on any surface. Since the system functions completely mechanically, substrates of glass, wood, metal or plastic are permissible.
• In comparison to other systems, mechanical film thickness gauges are favourably priced
  
  

Application

On all flat or uniformly curved (concave and convex) surfaces.

Test Principle

The disc-shaped measuring instrument is rolled over the wet film. During this process two knurled, concentric rims roll across the substrate whilst an excentrically positioned measuring rib picks up coating material as soon as the distance of the rib from the rims is equivalent to the wet film thickness to be measured.

Design and Function

The hardened, precision-ground measuring disc of stainless steel is 50 mm in diameter and 11 mm thick. It features a freely rotating aluminium guide roller to enable the instrument to be rolled over the surface.

Available in 8 different versions and measurement ranges.

The read-out scale is engraved on one side around the periphery of the disc. Each instrument is supplied in a case.

Measuring Procedure

Measurement 1

Grip the guide roller of the instrument between thumb and index finger and place on test surface so that contact is made on the side directly opposite the zero mark. Apply light pressure, roll instrument towards the zero mark and lift off.

Measurement 2: (cross check)

The instrument is positioned as instructed for measurement 1, but rolled in the opposite direction until it reaches the zero mark.

Read off wet film thickness from the scale at the point where wet film marking commences, compare with the opposite side and establish mean value.

Scope of delivery

• Wet Film Thickness Gauge Model 234 R/I
• Measuring range 0 - 25 μm, scale pision 1 μm
• Manufacturer's test certificate M
• Case