Electro-hydraulic cupping and deep drawing testing machine (200 kN) – Model 142-20 Basic
Technical description
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Description
The Universal Sheet Metal Testing Machine Model 142-20-Basic with electro-hydraulic drive, fully automatic test sequence and switch off at specimen failure, max. drawing force of 200 kN.
Application
This Testing Machine can be used not only to perform effortlessly, quickly and accurately all important and known deep drawing tests for ferrous and non-ferrous metals, but it is also designed for a large number of additional technological investigations like the ERICHSEN Cupping Test and the ERICHSEN Deep Drawing Cup Test on sheet and strips. Relevant attributes are:
- Square Cup Test (40 x 40 mm)
- Bore Expanding Test (KWI Test)
- Bore Expanding Test (ISO 16630)
- Deep Drawing Test with Blankholder Quick Release (for Earing Test)
- Deep Drawing Test with Preselected Punch Stroke
- Deep Drawing Test at High Temperatures up to 550 °C
- ERICHSEN Cupping Test for Lacquer and Paint in accordance with DIN ISO 1520
- Stamping Lacquer Test and Deep Drawing Cup Test on Coil Coatings
- Special Requirements on request.
Design
The Universal Sheet Metal Testing Machine, Model 142-Basic, consists of a solid housing made of high-strength steel into which the test aggregate (test cylinder with work piston, sheet holder plate and die) are integrated.
All components are easily accessible from outside the machine, and thus the tools for the inpidual tests can be changed quickly, too. The clear arranged menu navigation via the touch panel (99 freely programmable programs and tool changes) has password-protected levels, which protect against unauthorized access.
The operating sequence of the testing machine has been designed in such a comfortable manner that cutting of the blank as well as drawing and ejecting of the cup are executed in one single operation.
The Testing Machine is driven electro-hydraulically. The test sequence can be controlled automatically or manually, as desired. A programmable logic controller is used to control the functions of the machine. The “Start” screen displays all required parameters, such as drawing stroke, drawing force and drawing speed. The testing machine is also equipped with an inpidually adjustable crack detection system.
The triple-acting hydraulic system in conjunction with the general design results in the following cost saving simplifications:
- Blanking press in the test head
- Hydraulic cup ejector
- Fully-automatic test sequence with stop at specimen failure (as of 0.3 mm sheet thickness)
Further technical advantages
- Cylinder head with bayonet lock permitting direct access to drawing dies, blanking rings, blank holders etc. and quick and convenient changing of the drawing and blanking tools.
- Cardanic retention ensures the consistent, parallel clamping of the specimen, independent of variations in thickness.
The Sheet Metal Testing Machine, Model 142-Basic, was developed for testing as a means for continuous production control using standardised and other established methods.
Scope of delivery
- Model 142-20-Basic
- Operating instructions
- Manufacturer's test certificate M
Standards
Technical data
Accessories
ISO/IEC 17025 - accredited Calibration of drawing stroke of sheet metal testing machines according to ISO 9513:2013
Automatic height compensation
Square Deep Drawing Cup Test Tool 40 x 40 mm
Camera system for observation of the specimen during the deformation
Additional Tool for the Execution of the Deep-Drawing Cup Test B1 by means of the Blank Centring Device
Nakajima Test Tool for Determination of Forming Limit Curves
Adapter for the test tool “illuminated ball punch”
Equipment for Testing at Temperatures for the deep drawing cup test up to 550 °C
HEXRASCAN I
Blanking Die Ring
Drawing Die for Test Tool B1/C2
Wiper ring
Bore Expanding Test Tool (acc. to ISO 16630)
Centering Device for use with hot testing equipment
Heatable Drawing Die for Test Tool 40 x 40 mm
Oil pan made of stainless steel with feet
Deep Drawing Cup Test Tool for Square Draw
Centering Device for use with hot testing equipment
Blanking Tool for Bore Expanding Test Tool (acc. to ISO 16630)
Oil pan made of stainless steel without feet
SmartView
Additional Tool for the Execution of the Deep-Drawing Cup Test B2 by means of the Blank Centring Device
Cylindrical Deep Drawing Cup Test Tool 33 mm dia.
Drawing Die for Square Tool
Deep Drawing Cup Test Tool C1
Blanking Punch for Square Tool
Deep Drawing Cup Test Tool C2
Deep Drawing Cup Test Tool B2
Deep Drawing Cup Test Tool B1
Cylindrical Deep Drawing Cup Test Tool 50 mm dia.
Blanking Punch
Mechanical Fixing Device (arm)
Blanking Ring for Blanking Tool (acc. to ISO 16630)
Heatable Drawing Die for Test Tool 33 mm dia.
Blanking Punch
Drawing Die for Test Tool C1
Heatable Drawing Die for Test Tool 50 mm
Drawing Die for Test Tool B2/C3
Blanking Die Ring